iPod mini sound distortion issue
Many forum members have been reporting that their iPod mini is creating audio distortion when used. One such member claims to have discovered a major ‘design flaw’ in the iPod mini, which results in sound distortion when placing pressure anywhere on its surface or headphone port. The source of the noise may be a weak connection between the headphone port and the main circuit board.
“This small part attaches to main iPod board ONLY via small black connector that sits on on the main board. WHAT AN OVERSIGHT on Apple’s ENGINEER"S PART!!!
Their mistake is OBVIOUS. The small part with the headphone jack attaches via screews to the aluminium case, but does NOT screw to the MAIN board. Because of this any pressure on iPod case, dock connector, or simply plugging in and out headphones, creates TENSION between the small part and the MAIN board.
Since only the black connector sits between these two parts, it quickly wears out.
What is even worse is that the black connector is attached to the main board via ten very fragile copper pins that stick out of the main board (sorry for not using proper electronics terminology). With regular use, contacts get loose and slightest pressure on iPod creates nasty squeaky static type noises killing all the joy iPod brings.
I am sure this problem will surge in time. Future iPod minis need to have the part with headphone jack screwed to the main board (not just to the case like it is on current MINIs) OR to use FLEXIBLE cable. To rely on ten tiny fragile pins is just plain irresponsible.
If you have the same problem, I do NOT advise you to take apart iPod. The copper needles that stick out of the main board are very very brittle and once broken will require replacing the entire board.
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